VERTICAL CONTINUOUS PAN OR VKT AUTOMATION

WITH BRIX ANALYZER AND DENSITY BRIX SENSOR

VERTICAL CONTINUOUS PAN AUTOMATION ADVANTAGES:

Maintained Seed-To-Syrup Ratio At All Times, Ensures Constant Good Quality Product
Accurate Fluid-Densitybrix Sensing In Each Compartment Ensures Maintained Brix Throughout The Chamber At All Times
Maintained Brix Ensures Very Little Or No Addition Of Water Thus Increasing Efficiency
Stepwise Increase In Brix Of The Material In Each Chamber Is Achieved Efficiently Till The Final Discharge<
Vacuum Control And Maintained Value With Temperatures Maintain Equilibrium In The Entire Process
VFD Speed Control As Per Pan Chamber Level Ensures Proper Mixing Of Material Throughout The Chamber
Synchronization Between The Preceding And Next Chamber Is Maintained
Semi-Automic / Automatic Drop Control In Abnormal Conditions Is Controlled And There Is No Loss Of Material Or Time
Ensured Lower Losses And Very High Profitabilty

VERTICAL CONTINUOUS PAN AUTOMATION:

Seed / Magma And Syrup / Molasses Flow Sensing
Seed Or Magma Flow Control With Respect To Molasses Or Liquor Flow Ensures Maintained Molasses-To-Seed Ratio
Fluid-Density-Brix Sensing And Syrup / Molasses Intake Control
Auto Water Intake In The Chamber If Process Conditions Demand It With Respect To Fluiddensity-Brix
Heating Steam / Vapour Control With Respect To Fluid-Density-Brix
VFD Speed Control As Per Pan Chamber Level
Temperature Sensing Throughout The Pan Chamber To Ensure Uniform Temperature Inside The Chamber
Semi-Automic / Automatic Drop Control In Abnormal Conditions
Standalone System For Pan Chamber Fluid-Densitybrix Control And Communication With Main VCP PLC / DCS system

YUTECH approaches Vertical Continuous Pan Automation from the Process Point of View, not a typical Automation Perspective.

We aim to achieve maximum throughput in the same Batch Time by properly controlling process parameters to improve process dynamics, resulting in consistent maximum capacity production, with the best possible grain size and sugar quality. The following Procedures are performed in a Controlled Manner:

Seed / Magma Flow Control with respect to Syrup / Molasses Flow as a Ratio Control.
Auto Feeding of Syrup to each Compartment based on Fluid Consistency-Brix Sensing to maintain / build Preset Brix.
Auto Selection of Syrup (or Molasses) or Water depending on Consistency-Brix
Steam Control with respect to Density-Brix
Calandria Vapour / Heating Steam Pressure Control.
Overall, Pan Vacuum Control by Condenser Automation.
- Please check our Condenser Automation Presentation
Massecuite Overflow Control with respect to Density-Brix in the Compartment.
Massecuite Bottom Drain Control with respect to Density-Brix into next Compartment or Abnormal Conditions
Bypass next Compartment and send material to another compartment with respect to Level / other abnormal condition of next Compartment
Wash Water and Wash Steam Intake after Material Discharge
Intake of Fresh Material from Previous or Earlier Compartment and repeat procedure
Seed or Magma Flow Control with respect to Molasses or Liquor Flow:
- Molasses and Seed Flowmeters sense Flow.
- Ratio Controller delivers exact Flow of Seed with respect to Molasses Quantity by Controlling Seed / Magma Pump VFD.
Individual Compartment Brix Control by Auto Feeding Molasses or Water into each Compartment:
- Fluid-Density-Brix Sensing of each Compartment by YUTECH Fluid-Density-Brix Analyzer
- Control of Molasses Intake Valve with respect to Density-Brix Set Point, and Process Value in a PID Mode
- Addition of Water when required as per Process Dynamics.

Fluid Density Brix Analyzer Technical Specifications:

Product Code: A15FDACFM1230 / A24FDACFMEM1230

Power Supply: 85 - 265 VAC, 50 - 60HZ
Inputs:
- Fluid-Density Sensor
- RTD PT100 Temperature Sensor
- 8-Point Level Sensors (Conductivity-Based Digital Switch Type)
- 4-20MA: Input From Vacuum Transmitter (Optional, Not A Part Of Standard Supply)
- 4-20Ma: Input From Differential Pressure Transmitter With Extended Diaphragm With Capillary Tubes (Optional, Not A Part Of Standard Supply)
Outputs:
- 4-20Ma: Brix Output
- 4-20MA: PID Output For Brix Control (Brix As Pv For Pid Control)
- 2 Potential-Free Relay Outputs
Display:
- For Product Code - A15FDACFM1230: 7-SEGMENT LED DISPLAY
- For Product Code - A24FDACFMEM1230: 7-SEGMENT LED DISPLAY AND LCD DISPLAY
Enclosure: Field Mounted Ms Powder Coated, Ingress Protection Class Ip67
Communication:
- Ethernet: Modbus Tcpip (Product Code: A24FDACFMEM1230)

Fluid Density Sensor Technical Specifications:

Product Code: A24FDSRS1, A24FDSRS2, A24FDSRS3

Type: Motorized Fluid Density Sensor
Power Supply: 24VDC From The Analyzer (Not To Be Connected To Any External Source).
Built-In Thermowell With RTD PT100
- Material Of Construction: SS304 / SS316L
PTFE Sheathed Conductivity Probe 8 Nos.: SS304 / SS316L With PTFE Sheath
Material Of Construction:
- Wetted Rotary Parts: SS304 / SS316L
- Wetted Stationary Parts: MS Chrome Plated / SS304 / SS316L
For Food-Grade, SS-304 Full Sensor Body: Add FGSS To The PC. Ex: A24FDSRS3FGSS
For Acidic Chemicals, SS-316L Full Sensor Body: Add SSL To The Pc. Ex: A24FDSRS3SSL

Fluid Density Sensor Model Guidance For Various Applications:

A24FDSRS1: Batch Pan, Horizontal Continuous Pan, Vertical Continuous Pan

A24FDSRS2: Evaporator, Falling Film Evaporator, Juice And Syrup Mixing Vessel

A24FDSRS3: Sugar Melt, Molasses Conditioner, Lime Baume

A24FDSRS3FGSS: Breweries, Food & Beverages, Dairy

A24FDSRS3FGSSL: Chemicals, Distillery Slope / Spentwash

We are Manufacturer, Supplier, Exporter of Fluid-Density Sensor, Analyzer Sensing the Fluid Density of Liquids, Slurries, or Syrups like Sugar Massecuite, Sugar Syrup, Sugar Melt, Liquors and Molasses, India.