CONDENSER AUTOMATION YUTECH MULTI-ENTRY AND SINGLE-ENTRY CONDENSER AUTOMATION SYSTEM


CONDENSER AUTOMATION
YUTECH MULTI-ENTRY AND SINGLE-ENTRY CONDENSER AUTOMATION SYSTEM



Yu Technologies Pvt.Ltd.
Yu Technologies Pvt.Ltd.

CONDENSER AUTOMATION ADVANTAGES:

  • AVOID ENTRAINMENT AND AVOID TIME AND RESOURCES WASTED IN REWORK
  • HUGE WATER SAVING.
    • AS WATER QUANTITY IS OPTIMIZED.
  • HUGE POWER SAVING.
    • POWER WASTAGE IN EXCESS WATER PUMPING IS AVOIDED.
  • CONSTANT VACUUM.
    • MAINTAINED VACUUM ENSURES GOOD PAN BOILING AND EVAPORATION EFFICIENCY.
  • STABILIZED VAPOUR LOAD.
    • MAINTAINED VACUUM ALSO ENSURES STABILIZED VAPOUR LOAD THUS HEATING EFFICIENCY IS INCREASED.
  • HUGE MONETARY BENEFITS DUE TO SAVINGS.

CONDENSER AUTOMATION:

  • Single Entry and Multiple Entry Condensers have the same Control Philosophy but a different Control Method.
  • A Single-Entry Condenser's Water Intake is Controlled by a Control Valve in a PID Loop with the Vacuum and Temperatures being the Remote Set Variables.
  • In a Multiple-Entry Condenser, every Set or Compartment of Nozzles has an On/Off Type Control Valve to start or stop its water intake.
  • The number of Jets and Nozzles and their Diameter is designed as per Condenser Capacity, the Control Valve is designed to suit this size and flow rate.
  • Water Pressure in the Common Injection Header maintained by Controlling Injection Pump VFD.
  • Jet Compartment Controlled by Separate Valve.
  • Vapour and Tail Pipe Temperature Measured.


Automation Philosophy:

  • Vapour Vacuum and Temperature sensed.
  • Condensate Temperature Sensed in Tail Pipe.
  • Temperature Difference Calculated.
  • Vacuum and Temperature Difference are both Analyzed to derive Remote Dynamic Set Point.
  • Spray Water is controlled as below:
    • Multi-Entry System:
      • Spray Jets are controlled by separate ON/OFF type Control Valves as per the Remote Dynamic Set-Point.
      • 2, 3, or 4 Sets of Nozzles for Spray as per Design.
      • 1 or 2 Sets of Jet Nozzles as per Design are controlled only if necessary.
    • Single-Entry System:
      • Spray Jets are controlled by a Control Valve in PID Action as per the Remote Dynamic Set-Poin.
      • 1 or 2 Sets of Jet Nozzles as per Design are controlled only if necessary.

Product Code:

  • A15COAACC4RC2D4R4FMC - A15COA means Condenser Automation System of A15 Product Family.
  • A15COAACC4RC2D4R4FMC - AC Power Supply.
  • A15COAACC4RC2D4R4FMC - Analog Inputs and Outputs.
    • AI (C4R): 4-20mA Current and RTD PT100, 4 Channels;
    • AO (C2): 2 Ch. 4-20mA (Ch. 1: Spray and Ch. 2: Spare can be used for Spray / Jet) .
  • A15COAACC4RC2D4R4FMC: Digital Inputs and Outputs .
    • DI (D4): 4 DIs (24VDC); DO (R4): 4 Relay Outputs (24VDC, 1A).
  • A15COAACC4RC2D4R4FMC - Field Mounted Enclosure.
  • A15FDAACSCTRC2D4R4FMC - Analyzer with Controller Model.
  • A15FDAACSCTRC2D4R4FMCEM - Analyzer with Controller and Ethernet Model, EM: Modbus TCP/IP Communication (Ethernet).

We are Manufacturer, Supplier, Exporter of Sugar Mill Automation, Sugar Factory Automation, Sugar Industry Automation, Sugar Process Automation, Sugar Mill Process Instruments / Equipments / Machinery from Miraj, Sangli, Maharashtra, India.