YUTECH CONTINUOUS VACUUM PAN AUTOMATION, MOLASSES CONDITIONER AUTOMATION AND SUGAR METER AUTOMATION
CONTINUOUS PAN AUTOMATION FEATURES:
- SEED OR MAGMA FLOW CONTROL WITH RESPECT TO MOLASSES OR LIQUOR FLOW ENSURES MAINTAINED MOLASSES-TO-SEED RATIO.
- YUTECH FLUIDDENSITY-BRIX OR YUTECH BRIX SENSING AND MOLASSES / WATER INTAKE CONTROL FOR EACH COMPARTMENT.
- TEMPERATURE SENSING THROUGHOUT THE CV PAN ENSURES UNIFORM TEMPERATURE INSIDE THE CV PAN BODY.
- CALENDRIA VAPOUR PRESSURE CONTROL.
- STANDALONE SYSTEM FOR CV PAN HAVING COMMUNICATION WITH MAIN PLC / DCS SYSTEM.
CONTINUOUS VACUUM PAN AUTOMATION
Seed or Magma Flow Control with respect to Molasses or
Liquor Flow:
- Molasses and Seed Flowmeters sense Flow.
- Ratio Controller delivers exact Flow of Seed wrt Molasses Quantity by Controlling Seed / Magma Pump VFD.
Individual Compartment Brix Control by Auto Feeding Molasses or Water into each Compartment:
- Fluid-Density-Brix OR Brix Sensing of each Compartment by YUTECH Fluid-Density-Brix Analyzer OR YUTECH Brix Analyzer.
- Control of Molasses Intake Valve w.r.t., Brix Set Point, and Process Value in a PID Mode.
- Addition of Water only if required as per Process Dynamics.
Sugar Melter Automation Advantages:
- Streamlined Process due to Constant and Maintained Outlet Brix and Temperature.
- Ensure Constant Quality of Melt Feed to Pans.
- Reduce Heat Waste, due to Overheating or Under Dilution or Over Steaming.
- Reduce Process Time by avoiding Over Dilution.
- Thus Save Time, Steam, and Water and Ensure more throughput in lesser time.
- Increase Profitability.
Control Loops:
Sugar Melt Brix Control using Brix or Fluid-Density-Brix
Analyzer:
- Sugar Melt Brix are maintained by the controlled addition of Hot Water using a Control Valve in a PID Loop with the Sugar Melt Fluid-Density-Brix / Brix sensed by Fluid-Density-Brix Analyzer or High-Frequency Brix Analyzer as the Process Variable for PID Control.
Sugar Melt Temperature Control:
- Sugar Melt Temperature is maintained constant by controlled application of Steam using a Control Valve in a PID Loop with Sugar Melt / Molasses Temperature as the Process Variable for PID Control.
Control Loops:
Molasses Brix Control using Brix or Fluid-Density-Brix
Analyzer:
- Sugar Melt Brix are maintained by the controlled addition of Hot Water using a Control Valve in a PID Loop with the Sugar Melt Fluid-Density-Brix / Brix sensed by Fluid-Density-Brix Analyzer or High-Frequency Brix Analyzer as the Process Variable for PID Control.
Molasses Temperature Control:
- Sugar Melt Temperature is maintained constant by controlled application of Steam using a Control Valve in a PID Loop with Sugar Melt / Molasses Temperature as the Process Variable for PID Control.